Market Background

In recent years, with the continuous improvement of consumers' attention to food safety, nutrition and health, product quality and consumption experience, quality, healthy attribute, functionalization and personalization have gradually become important directions of food and beverage product innovation. This trend also puts forward higher requirements for the production and manufacturing process-diversified product formulas, increasingly complex processing techniques, and higher expectations for product quality and batch consistency all require enterprises to have more accurate, stable production process control capability.

At the same time, the competition in the food and beverage industry continues to intensify. Enterprises still need to further improve production efficiency, optimize operating costs, and meet the increasingly stringent requirements of food safety and quality management.

Under this background, with the help of advanced process detection technology and digital means, real-time acquisition and effective analysis of production process data are realized, and the process control capability and production efficiency are improved, it is gradually becoming an important way for food and beverage enterprises to enhance market competitiveness.

Market Challenges

Food and beverage production covers many key links such as raw material processing, fermentation, mixing, filling, cleaning and disinfection. With the continuous enrichment of product types and the increase of variables in the production process, the traditional process control and quality management methods face many challenges:

First of all, the traditional manual detection and offline sampling methods are lagging behind, which makes it difficult to capture the parameter changes in the production process in time. Especially in key process links such as fermentation, mixing and concentration control, parameter fluctuation may directly affect product quality stability and batch consistency.

Secondly, it is difficult to give consideration to health management and production efficiency. Taking CIP (in-situ cleaning) as an example, cleaning should not only ensure hygiene and safety, but also involve cleaning time, water consumption and energy consumption. As the pace of production accelerates, how to accurately grasp the state of the cleaning process and reduce unnecessary resource consumption while ensuring the cleaning effect has become the realistic difficult problem in production management.

In addition, the traditional O & M mode is usually passive, and device exceptions are difficult to be detected in time. This will lead to unplanned downtime, affect production continuity and increase enterprise operating costs.

Solution

As a professional supplier in the field of process automation, Hauser Endress has long served in food and beverage industries, providing products covering flow, level, pressure, temperature, process analysis and data management, services and solutions help enterprises improve production efficiency while ensuring production safety and environmental friendliness.

In response to these challenges, Hauser Endress has developed a series of sanitary measurement and process optimization solutions:

BioSense rapid microbial detection system: it can shorten the quality release cycle and effectively reduce food safety risks through on-site rapid detection.

QMX63 intelligent fermentation process solution: it can monitor key process parameters in real time, optimize fermentation process control and improve product quality stability.

On-Line concentration measurement solution: with the use of sanitary electromagnetic flowmeter of zero straight pipe section, it can reduce hand sampling requirements and improve process control accuracy and production efficiency.

CIP management upgrade scheme: With the help of the new generation optical turbidity switch CUD33 and the temperature measurement upgrade scheme, CIP cleaning process optimization can be realized and energy and resource utilization efficiency can be improved.

Heartbeat Technology intelligent O & M solution: it can help food enterprises improve equipment availability and accelerate the construction of intelligent factories through online diagnosis, condition monitoring and predictive maintenance.

Meeting content

In order to help food and beverage enterprises understand these advanced measurement technologies and digital solutions in depth, on October 22, 14:00-15:00, Wang Haiyang, food industry manager from Hauser China Endress, Zhou Binbin, product manager of product level, lu hubiao, flow Product Manager, Hou Fulin, liquid analysis product manager, Ding Yi, temperature product manager, and Li Yang, digital product manager, will be guests of Jung's online class.

They will focus on the actual production demand of the food and beverage industry and discuss in depth how to use advanced process measurement technology and digital means to improve food safety level, optimize fermentation process performance and CIP management efficiency, promote intelligent upgrade of equipment operation and maintenance to help enterprises achieve more stable, efficient and sustainable production.

Sign up now and explore with Endress Hauser how advanced measurement technology can empower food and beverage enterprises to upgrade their intelligence!