At present, the global manufacturing industry is accelerating to enter the era of "quality 4.0". The geometric complexity of products continues to rise, the delivery cycle continues to be compressed, and the zero defect standard is increasingly stringent. Precision manufacturing puts forward unprecedented requirements for detection capability. Traditional contact measurement and manual sampling methods have been difficult to cope with the control requirements of global size and shape and position tolerance in scenarios such as complex curved surfaces, tiny features, multiple varieties and small batches. At the same time, the quality department of the enterprise generally faces the mismatch between the detection efficiency and takt time, the long-term high-load operation of the detection resources (especially the three-coordinate equipment), practical difficulties such as difficult unification of detection data and reporting standards across departments and production lines.
Testing is evolving from the "factory control" link to the empowering role that runs through the whole value chain of design, process, production and assembly.
Under this background, the bottleneck of detection in various industries is becoming more and more prominent: the three-coordinate resources in the casting industry are occupied seriously, and the workshop is in urgent need of rapid on-site inspection; The structure of tiny parts in the injection molding industry is complex, and the batch inspection efficiency is low; traditional inspection tools in automobile manufacturing have high cost, long cycle and poor reusability; Key parts such as blades in the two motor power fields need to be analyzed in a full range. Enterprises are increasingly demanding integrated, standardized, and full-stack optical scanning solutions.
Zeiss 3D optical scanning: Full Stack advantages from equipment to software
Zeiss Industrial Quality solutions rely on more than 170 years of optical technology accumulation and empower precision manufacturing inspection with three core advantages:
The first is measurement accuracy and global data capability. Global data collection enables detection to move from "sampling inspection" to "100% full inspection", and fully grasp the overall surface deviation of parts.
The second is the automatic deployment of all scenarios from portable to production line. Zeiss offers a complete product gradient that is hand-held, portable, semi-automatic to fully automatic production line integration.
Third, Zeiss intelligent software builds a complete closed loop from collection to decision-making.
Zeiss Industrial Quality solutions rely on more than 170 years of optical technology accumulation, providing a full range of testing solutions covering three coordinates, industrial CT, three-dimensional optical systems and microscopes. Among them, Zeiss 3D optical system empowers precision manufacturing inspection with three core advantages:
First, metrological-grade accuracy and comprehensive data capabilities. Accurate global deviation analysis accelerates process optimization and provides a traceable and reusable quality data support system.
The second is the integrated automatic deployment from portable to production line. Zeiss's complete product gradient covers all kinds of working condition requirements of handheld mobile, semi-automatic detection unit and automatic online integration.
Thirdly, relying on Zeiss's self-developed intelligent software, an end-to-end and complete closed-loop system is built for 3D data collection and Quality Optimization decision-making.
Live preview:
July 22, 202614: 00-15:00, from Zeiss China industrial quality solutions optical 3D scanning system products and sales manager du Nannan will share "building precision manufacturing inspection system: from 3D scanning equipment selection, standardized process to intelligent software practice, Zeiss 3D optical scanning product series is presented. From handheld portable to production line integration, from tiny parts to large components, Zeiss accurately matches the detection requirements of different industries and scenarios with a complete product matrix.
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