The automobile industry is experiencing a wave of transformation from fuel vehicle to new energy vehicles, but the high energy consumption production of traditional materials (such as plastic, steel and aluminum) is still the pain point of decarburization in the industry. How can lightweight and security coexist? Kaisai biology uses innovative technology to redefine the automotive material-biobased polyamide, which uses vegetable oil and microbial fermentation products as raw materials to create a sustainable solution with high performance and low carbon discharge.
50% + carbon reduction, better performance
Compared with petroleum-based materials, Kaisai bio-based polyamide fundamentally reduces carbon emissions, reducing the carbon footprint per ton of products by more than 50%. What is more breakthrough is that its unique odd carbon molecular structure endows materials with more excellent flame retardant, hygroscopicity, high fluidity, low warpage and other characteristics. The whole series of products cover matrix resin such as General grade, high temperature resistance, long carbon chain, and modified products such as reinforcing grade, toughened grade, flame retardant grade, etc. They have the advantages of high strength, high rigidity, fatigue resistance, etc, perfectly adapted to the stringent safety requirements of auto parts.
Lightweight revolution: From Battery Box to three-level system
Take the core components of new energy vehicles as an example: the power battery box needs to guard safety under extreme conditions such as high temperature and impact. With the characteristics of high strength (>500MPa), High Modulus (>22GPa), flame retardant and weather resistance, Kaisai continuous fiber reinforced bio-based polyamide composite helps the shell to be thinned by 0.5-1mm, the weight is reduced by 20%-30%, which saves more than 15% compared with the cost of traditional thermosetting materials. The lighter battery box means longer mileage and lower energy consumption cost, which truly realizes "Light" installation.
This innovative material can also be extended to key scenarios such as injection molding copper bar, IGBT shell, charging system, and high-speed connector, providing reliable protection for three-level systems with high resistance and integrated molding, let new energy vehicles find the optimal solution between safety and efficiency.
If you want to deeply explore the application of bio-based polyamide in automobile lightweight and three-level system, on June 10, 14:00-15:00, Li Wucheng, head of Kaisai biological products, wang Xiao, the industry leader, will be a guest in Jung's online class to share differentiated solutions of bio-based polyamides. Click schedule live to witness the green upgrade of bio-based materials to empower the automobile industry!
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